Yaskawa Alarm Code Reference
Yaskawa servo drive & robot alarm code reference with causes and solutions
About Yaskawa Alarm Code Reference
The Yaskawa Alarm Code Reference provides a comprehensive, searchable database of over 55 alarm codes spanning six categories of Yaskawa industrial automation equipment: Sigma-7 servo drives (A.xxx alarms), converters and inverters (CPFxx, UV1, OH1, PGO faults), Motoman robot controllers (YRC1000 and DX200 series), MP3300iec motion controllers (M-A.xxx and M-SYS/NET errors), MECHATROLINK-III and EtherCAT communication alarms, and safety function codes (STO, SS1, SLS, SLP, SBC, FSoE). Each entry includes the alarm code, a descriptive name, the root cause analysis, and a numbered step-by-step troubleshooting procedure drawn from real-world field experience.
This tool is built for automation engineers, maintenance technicians, robot programmers, and industrial electricians who need to diagnose Yaskawa equipment faults quickly during production downtime. Instead of paging through hundreds of pages in a PDF manual, you can type the alarm code or keyword and instantly find the matching entry with actionable solutions. The reference covers the most critical alarms encountered in servo drive systems, robotic welding and handling cells, high-speed packaging lines, and CNC machine tool applications where Yaskawa hardware is deployed.
All data is stored in the browser and the search runs entirely client-side — no data is transmitted to a server at any point. The interface supports both Korean and English with category-based filtering across Servo Drive, Converter/Inverter, Robot Controller, Motion Controller, Communication, and Safety groups. It works on any device including tablets and smartphones commonly used on the factory floor, with full dark mode support for low-light control rooms.
Key Features
- Over 55 Yaskawa alarm codes with detailed root causes and 5-step troubleshooting procedures
- Covers Sigma-7 servo drives, Motoman robots (YRC1000/DX200), MP3300iec, and inverters
- Six filterable categories: Servo Drive, Converter/Inverter, Robot Controller, Motion Controller, Communication, Safety
- Instant search by alarm code (A.710, CPF01, 4101) or keyword (overcurrent, encoder, emergency)
- Safety function codes including STO, SS1, SLS, SLP, SBC, and FSoE error diagnostics
- Communication protocol coverage for MECHATROLINK-III, EtherCAT, PROFINET, CC-Link, and serial RS-232C/RS-485
- 100% client-side — all data stays in your browser with no server transmission
- Bilingual Korean/English interface with dark mode and responsive design for factory floor use
Frequently Asked Questions
What does Yaskawa alarm A.710 mean?
Yaskawa alarm A.710 is an encoder communication error on Sigma-7 servo drives. It indicates that serial communication between the servo motor encoder and the servo drive has failed. Common causes include encoder cable (CN2) disconnection, connector contact failure, shield grounding issues, or electromagnetic noise interference from nearby power cables. To resolve it, reconnect the CN2 connector, inspect the cable for physical damage, verify single-point shield grounding, route encoder cables separately from power lines, and consider motor replacement if the encoder itself is faulty.
How do I reset a Yaskawa servo drive alarm?
To reset a Sigma-7 servo alarm: first identify the specific alarm code on the drive display or through SigmaWin+ software. Address the root cause (e.g., fix cabling for A.710, reduce load for A.050, check power supply for A.030). Then use the alarm reset function Fn001 through the panel operator or SigmaWin+. If the alarm persists after reset, power cycle the servo drive. Safety-related alarms (S-STO1, S-EMG1) require physically releasing safety inputs before they can be cleared.
What causes Motoman robot alarm 4101?
Motoman alarm 4101 is a servo emergency stop on YRC1000 or DX200 robot controllers. It triggers when any emergency stop circuit is opened: the teach pendant E-stop button, the control cabinet E-stop button, a safety fence interlock door, or an external emergency stop circuit (EXESP). To resume, release all E-stop sources, verify all safety interlocks are satisfied, check the safety PLC interlocking status, and then execute the servo ON command.
What is Yaskawa alarm A.02B (position deviation excessive)?
Alarm A.02B fires when the difference between the commanded position and actual encoder position exceeds the threshold set in parameter Pn520. Root causes include excessive mechanical load (worn ball screw, poor guide lubrication), insufficient servo gain settings, or motor torque saturation. Troubleshoot by inspecting mechanical components, adjusting position loop gain (Pn100) and velocity loop gain (Pn101), setting an appropriate Pn520 detection level, reducing feed rate, and running auto-tuning (Fn002).
How do I troubleshoot Yaskawa inverter overcurrent faults (CPF01/CPF02/CPF03)?
CPF01, CPF02, and CPF03 indicate overcurrent (over 200% of rated current) during acceleration, deceleration, and constant speed respectively. For CPF01, increase the acceleration time (C1-01). For CPF02, increase deceleration time (C1-02) and verify braking resistor installation. For CPF03, investigate sudden load changes and check motor wiring. In all cases, inspect motor cables for short circuits, measure insulation resistance, check V/f pattern settings (E1-03 to E1-10), and verify the load is within inverter capacity.
What do the MECHATROLINK-III communication alarms mean?
C-ML01 is a communication timeout indicating physical cable problems, missing termination resistors, or slave device failure. C-ML02 means a configured slave station was not detected, usually from a station number mismatch (check the rotary switch), cable disconnection, or device power-off. For both alarms, verify cable connections, ensure terminators are installed at both ends, confirm cable length is within the 50m specification, and check that station numbers match between master and slave configurations.
What safety function codes does this reference cover?
The reference covers seven safety function codes: S-EMG1 (emergency stop circuit open), S-STO1 (Safe Torque Off activated), S-SS1 (Safe Stop 1 — deceleration stop then STO), S-SLS1 (Safely Limited Speed violation), S-SLP1 (Safely Limited Position violation), S-SBC1 (Safe Brake Control error), and S-ERR1 (safety module internal FSoE error). Each entry explains the trigger condition and provides a 5-step resolution procedure including safety parameter verification and FSoE communication diagnostics.
Is my data safe when using this tool?
Yes. All alarm code data is embedded directly in the browser application and the search runs entirely client-side. No search queries, alarm codes, or diagnostic information is ever transmitted to a server, stored in a database, or shared with third parties. The tool works offline after the initial page load, making it suitable for use in secure factory environments with restricted network access.