liminfoPallet Load Calculator
Free web tool: Pallet Load Calculator
Boxes/Layer
8
Layers
7
Total Boxes
56
Arrangement
4x2 pattern, 7 layers = 56 boxes
About Pallet Load Calculator
The Pallet Load Calculator determines how many boxes can be stacked on a standard shipping pallet, given the box dimensions and a maximum stacking height constraint. It supports three internationally common pallet footprints: EUR pallets (120 × 80 cm), US pallets (122 × 102 cm), and Asia pallets (110 × 110 cm). For each pallet type, the tool evaluates two box orientations — boxes placed length-first versus width-first — and selects the orientation that fits the most boxes per layer. The number of layers is then calculated by dividing the maximum allowed height by the box height.
Logistics coordinators, warehouse managers, shipping planners, and e-commerce fulfillment teams use this tool to optimize how products are packed onto pallets before palletizing lines or before requesting freight quotes. Knowing the box count per pallet allows accurate calculation of the number of pallets needed for a given shipment, which directly affects freight cost, truck utilization, and storage space allocation. The optional box weight field extends the output to include total pallet weight, which is essential for checking against forklift and racking load limits.
All calculations are performed instantly in the browser without any server requests. The tool provides the layout description (e.g., "3×2 pattern, 5 layers = 30 boxes") alongside the key metrics, giving users both the count and a clear mental picture of the physical arrangement. Dark mode and mobile responsive design make it practical for use on warehouse floors as well as office desktops.
Key Features
- Supports EUR (120×80 cm), US (122×102 cm), and Asia (110×110 cm) pallet sizes
- Automatically evaluates both box orientations (length-first and width-first) and selects the best fit
- Computes boxes per layer, number of layers, and total box count simultaneously
- Optional box weight input to calculate total pallet weight in kg
- Displays the layer arrangement pattern (columns × rows) for visual confirmation of the layout
- Maximum height constraint ensures compliance with transport height limits or warehouse rack clearances
- Real-time recalculation — results update instantly as any input changes
- 100% client-side — no server needed, works offline, no sign-up required
Frequently Asked Questions
What pallet sizes does this calculator support?
The calculator supports three standard pallet footprints: EUR pallets (120 × 80 cm, the European standard also called EPAL), US pallets (122 × 102 cm, the GMA standard common in North America), and Asia pallets (110 × 110 cm, a square format common in East Asian markets). Select the type that matches the pallets used in your supply chain.
How does the calculator choose the box orientation?
For each pallet type, the calculator tries two orientations: box length aligned with pallet length (and box width with pallet width), and box width aligned with pallet length (and box length with pallet width). It counts how many boxes fit per layer in each orientation and selects whichever gives the higher count. The winning orientation's column × row pattern is shown in the arrangement description.
What is the maximum height field used for?
The maximum height sets the total stacking limit for the load, including the pallet itself if applicable. This should reflect the height restriction of your transport mode (e.g., truck load height minus pallet height), warehouse racking clearance, or any regulatory limit on pallet stack height. The number of layers is the floor division of this limit by the box height.
Does the calculator account for overhang?
No — the calculator assumes all boxes must fit within the pallet footprint with no overhang. Boxes that partially extend beyond the pallet edge are not counted. This is the conservative approach used in most logistics operations to prevent load instability and freight damage.
How is total pallet weight calculated?
Total weight = total number of boxes × box weight (kg). This represents the total gross weight of the boxes only and does not include the weight of the pallet itself or any stretch wrap, corner boards, or strapping. For transport documentation, add the pallet tare weight (typically 15–25 kg for a wooden EUR pallet) to the calculated box weight.
Can I calculate a mixed-box pallet load?
This calculator is designed for uniform single-box-size loads. For mixed pallets with different box sizes, you would need to manually plan the arrangement or use a dedicated 3D pallet optimization tool. As a workaround, calculate each box type separately and manually allocate layers across the shared pallet height.
What is the difference between EUR and US pallets?
EUR pallets (also called EPAL pallets) measure 120 × 80 cm and are the standard in Europe. US pallets (GMA standard) measure approximately 122 × 102 cm (48 × 40 inches) and are the most common in North America. The larger US pallet footprint typically fits more boxes per layer for most box sizes, but EUR pallets are more standardized for European warehouse racking systems.
Is this tool accurate enough for actual freight planning?
The tool gives accurate geometric box counts based on simple rectangular floor-fill calculations. It does not account for weight distribution requirements, tie-sheet placement, stacking patterns (column vs brick), or transport vibration requirements. For regulated shipments or high-value freight, verify the pallet plan with a qualified logistics engineer or use certified palletizing software.